Sunday 6 November 2016

Experiment 2 : Characterisation of Emulsion Formulations




Practical 2

Title
Characterisation of Emulsion Formulations
                   
Objective
 To determine:
1.         The effects of HLB surfactant on the stability of the emulsion.
2.         The effects of different oil phases used in the formulation on the physical characteristics and stability of the emulsion.

Introduction
Emulsion is a two-phase system that is not stable thermodynamically. It contains of a mixture of aqueous phase and oil or at least two immiscible liquids where one of them (internal/dispersed phase) is dispersed homogenously in another liquid (external/continuous phase). There are 4 types of emulsion which are oil-in-water emulsion (o/w) or water-in-oil emulsion (w/o), multiple emulsion, microemulsion and nanoemulsion. Emulsion is stabilised by adding emulsifying agent. The HLB method (hydrophilic-lipophilic balance) is used to determine the quantity and type of surfactant that is needed to prepare a stable emulsion. The higher the HLB number, the more hydrophilic the surfactant is. Every surfactant is given a number in the HLB scale, that is, from 1 (lipophilic) to 20 (hydrophilic). Usually it is better to have a mixture of 2 emulsifying agents such as oil soluble (low HLB) and a water soluble (high HLB) surfactant to form a more stable emulsion. HLB value for a combination of emulsifying agents can be determined by using the following formula:

HLB value =
(quantity surfactant 1)(HLB surfactant 1) +( quantity surfactant 2)(HLB surfactant 2)
             Quantity surfactant 1 + quantity  surfactant  2

Apparatus and Material
a. Apparatus
8 Test tubes                                                              1 set of 5ml pipette and bulb
A 50ml measuring cylinder                                      1 50ml beaker
2 sets of pasture pipettes and droppers                    A 15ml centrifugation tube
Vortex mixer                                                             Centrifugation apparatus
Weighing boat                                                          Viscometer
1 set of mortar and pestle                                         Water bath (45°C)
Light microscope                                                      Refrigerator (4°C)
Microscope slides                                                       


b. Materials
Palm oil                                                                       Span 20
Arachis oil                                                                  Tween 80
Olive oil                                                                      Sudan III solution (0.5%)
Mineral oil                                                                   
Distilled water

Procedures
1.   Each test tube is labelled and marked 1cm from the base of the test tube.
2.   4ml of mineral oil and 4ml of distilled water are mixed into the test tube.
3.   Span 20 and Tween 80 are added into the mixture of mineral oil and water (refer Table 2). The test tube is closed and its contents are mixed with vortex mixer for 45 seconds. The time needed for the interface to reach 1cm is recorded. The HLB value for each sample is determined. Step 1-3 are repeated in order to obtain an average HLB value of a duplicate.



 Table 2

Tube no.
1
2
3
4
5
6
7
8
Span 20 (drops)
15
12
12
6
6
3
0
0
Tween 80 (drops)
3
6
9
9
15
18
15
0



4. A few drops of Sudan III solution are added to (1g) emulsion formed in a weighing boat and are mixed homogenously. The spread of the colour in the sample is compared. Some of the sample is spread on a microscope slide and it is observed under light microscope. The appearance and globule size formed are drawn and described.






5. A Mineral Oil Emulsion (50g) is prepared from the formulation below by using wet gum method according to Table 3a & 3b:
        Table 3a
Mineral Oil
(refer Table 3b)
Acacia
6.25 g
Syrup
5 ml
Vanillin
2 g
Alcohol
3 ml
Distilled water qs
50 ml
                                                                  Table 3b

Emulsion
Group
Mineral Oil (ml)
I
1,5
20
II
2,6
25
III
3,7
30
IV
4,8
35



6.   40g of emulsion is placed into a 50ml beaker and it is homogenized for 2 minutes using a vortex mixer.



7.  2g of emulsion (before and after homogenization) is taken and placed into a weighing boat and it is labelled. A few drops of Sudan III solution are added and mixed. The texture, consistency, degree of oily appearance and the spreading of colour in the sample are stated and compared under the light microscope.


8. The viscosity of the emulsion formed is determined after homogenization (15g in 50ml beaker) using a viscometer that is calibrated with “Spindle” type LV-4. Expose the sample to 45°C (water bath) for 15 minutes and then to 4°C (refrigerator) for another 15 minutes. After the exposure to the temperature cycle is finished and the emulsion had reached room temperature (10-15 minutes), the viscosity of the emulsion is determined. Step 8 is repeated again and an average value is obtained.


9.  5g of homogenised emulsion is placed into a centrifugation tube and centrifuged (4500 rpm, 10 minutes, 25°C). The height of the separation formed is measured and the ratio of the height separation is determined.



Result

PALM OIL (GROUP 1 OR 5)


Tube No.
Span 20
(Drops)
Tween 80
(Drops)
      HLB Value
Time For Phase Separation (min)
T1
T2
Average
1
15
3
9.66
47.38
45.34
46.36
2
12
6
10.73
45.36
44.34
45.25
3
12
9
11.34
34.16
29.54
32.25
4
6
9
12.44
37.15
39.00
38.08
5
6
15
13.17
30.45
33.27
32.26
6
3
18
14.08
23.01
20.47
23.54
7
0
15
15.00
10.10
12.22
11.16
8
0
0
0.00
3.40
5.12
4.26


ARACHIS OIL (GROUP 2 OR 6)
 Tube No.
   Span 20
  (Drops)
     Tween 80
  (Drops)
      HLB Value
  Time For Phase Separation (min)
T1
T2
Average
1
15
3
9.66
47.22
43.18
45.20  
2
12
6
10.73
41.58
36.96
39.27  
3
12
9
11.34
40.61
34.49
37.55
4
6
9
12.44
28.47
29.11
28.79
5
6
15
13.17
19.38
19.00
19.19
6
3
18
14.08
10.69
8.25
9.47
7
0
15
15.00
7.34
5.16
6.25
8
0
0
0.00
5.12
4.94
5.03

OLIVE OIL (GROUP 3 OR 7)

     Tube No.
  Span 20
(Drops)
   Tween 80
(Drops)
     HLB Value
Time For Phase Separation (min)
T1
T2
    Average
1
15
3
9.66
     Interphase does not reach 1 cm after 150 minutes
       Interphase does not reach 1 cm after 150 minutes
-
2
12
6
10.73
       Interphase does not reach 1 cm after 150 minutes
      Interphase does not reach 1 cm after 150 minutes
-
3
12
9
11.34
58.27
65.3
61.79
4
6
9
12.44
15.29
23.45
19.37
5
6
15
13.17
87.2
79.34
83.27
6
3
18
14.08
62.29
58.1
60.2
7
0
15
15.00
32.17
40.55
36.36
8
0
0
0.00
1.2
2.4
1.8



MINERAL OIL (GROUP 4 & 8)

   Tube No.
     Span 20
    (Drops)
     Tween 80
   (Drops)
      HLB Value
Time For Phase Separation (min)
  T1
 T2
       Average
1
15
3
9.66
       Interphase does not reach 1 cm after 150 minutes
       Interphase does not reach 1 cm after 150 minutes
-
2
12
6
10.73
       Interphase does not reach 1 cm after 150 minutes
        Interphase does not reach 1 cm after 150 minutes
-
3
12
9
11.34
110
115
112.5
4
6
9
12.44
101.2
104.3
102.75
5
6
15
13.17
87.4
89.4
88.4
6
3
18
14.08
69.2
70.2
69.7
7
0
15
15.00
19.6
51.7
35.65
8
0
0
0.00
5.12
1.55
3.3

Palm Oil


Arachis Oil 


Olive Oil



Mineral Oil



Emulsion I (group 1 & 5) – 20ml Mineral Oil


Characteristics
Before homogenisation
After homogenisation
Texture
Coarse and not homogenous
Smooth and even looking, homogenous
Consistency
Less consistent
More consistent
Degree of oily appearance
More oily and globules
Less oily and globules
Spreading of colour
Spread evenly
Spread evenly



Emulsion II (group 2 & 6) – 25ml Mineral Oil


Characteristics
Before homogenisation
After homogenisation
Texture
Coarse
Smooth
consistency
Less consistent, more dilute
More consistent, more viscous
Degree of oily appearance
More oily, spherical globules
Less oily, spherical globules
Spreading of colour
Spread evenly
Spread evenly



Emulsion III (group 3 & 7) – 30ml Mineral Oil


Characteristics
Before homogenisation
After homogenisation
Texture
Coarse and non-homogenous, cloudy
Milky, smooth and homogenous
Consistency
Not consistent, less viscous
Consistent, more viscous
Degree of oily appearance
Greasier, more globules
Less greasy, less globules
Spreading of colour
Unevenly dispersed color, less red spot
Evenly dispersed color, more red spot



Emulsion IV (group 4 and 8) – 35ml Mineral Oil


Characteristics
Before homogenisation
After homogenisation
Texture
Not homogenous, coarse and less milky
Homogenous, smooth and more milky
consistency
Not consistent and less viscous
Consistent and more viscous
Degree of oily appearance
More greasy and more globules
Less greasy and less globules
Spreading of colour
Unevenly distribution

Evenly distribution





Viscosity

Own Group (Group 4 – 35ml Mineral Oil)

Table 4

Readings
Viscosity (cP)
Average
1
2
3
4
5
6
Before Temperature
Cycle
792
786
792
750
708
774
768
After
Temperature
Cycle
540
474
456
408
432
402
452
Difference (%)







Comparison with other group:

Readings
Average Viscosity (cP)
Emulsion I
(20ml mineral oil)
Emulsion II
(25ml mineral oil)
Emulsion III
(30ml mineral oil)
Emulsion IV
(35ml mineral oil)
Before Temperature
Cycle
1826
1311.5
 1312
768
After
Temperature
Cycle
4689
1309
 1450
452
Difference (%)
156.79
 0.19
 10.52
69.91



Phase Separation

Table 5



x= Distance before separation

y= Distance after separation
Discussion

Determination of HLB value

            The HLB method (hydrophilic-lipophilic balance) is used to determine the quantity and type of surfactant that is needed to prepare a stable emulsion. The HLB value which is greater than 10 is hydrophilic while the HLB value which is smaller than 10 is lipophilic. Span 20 and Tween 80 are surfactants that are used in this experiment. Span 20 is hydrophobic and it is used for w/o emulsion while Tween 80 is hydrophilic and is used for o/w emulsion. Therefore, a combination of Span 20 and Tween 80 offers an appropriate HLB value.

            In this experiment, different proportions of Span 20 and Tween 80 were used to determine the most appropriate HLB value of surfactants that can produce the emulsion with greatest stability. The stability of an emulsion formed is indicated by the time needed for the interface to reach 1cm. An emulsion is stable and suitable to be used if it needs a long time for phase separation to occur. Based on the result of the experiment, the most suitable HLB value for palm oil are 9.66 and 10.73. The most suitable HLB value for arachis oil are 9.66 and 10.73. The most suitable HLB value for olive oil are 11.34 and 13.17. The most suitable HLB value for mineral oil are 11.34, 12.44 and 13.17. Since most of the HLB value of stable emulsions exceeds 10, it can be deduced that the emulsifiers used are slightly hydrophilic and the emulsions formed are o/w emulsions. Tube 8 for each type of oils were prepared to prove the importance of surfactants. Without the surfactants, the emulsions will separate into two phases in a short time. The emulsions will also be not stable if only one type of surfactant is used as the single surfactant may be too hydrophilic or too hydrophobic.

            Some experimental errors occur during this part of experiment. As Span 20 and Tween 80 are added into the emulsions in drops, the amount of surfactants added into the emulsions may not be accurate since the size of surfactant droplets are not constant. This may lead to inaccuracy in the result of the experiment. Besides, parallax error may occur while determining the 1cm phase separation of the emulsions.


Addition of Sudan III solution and determination of globule size






This is the molecular structure of Sudan III. Sudan III is a lysochrome, fat-soluble dye diazo dye. It is used for staining of triglycerides in frozen sections and some protein bound lipids and lipoproteins on paraffin sections. Sudan ΙΙΙ solution is used in this experiment to indicate the position of oily globules in the emulsion. Sudan ΙΙΙ solution has a red colour and it will dissolve in the oil phase to give a red colour to the oily globules. The aqueous phase globules will remain colourless. Hence, in this experiment, Sudan III is also used to determine the type of emulsion formed either oil in water (o/w) emulsion or water in oil (w/o) emulsion. Oil in water (o/w) emulsion has red globules on a colourless background while water in oil (w/o) emulsion has colourless globules on a red background.

Mineral oil is used in this experiment for our group. Based on the result of the experiment, the emulsions in tubes 1, 3, 6, 7 and 8 are water in oil emulsions. The emulsions in tubes 2, 4 and 5 are oil in water emulsions.

The globules of emulsion in tube 1 are of small size and evenly distributed while the globules of emulsion in tube 2 are of smallest size. The globules of emulsion in tube 3 are of biggest size compared to all the globules of emulsion in other tubes. It can be deduced that the globules in tube 3 have undergone coalescence and the emulsion in tube 3 are not a preferable emulsion. Emulsions in tube 1 and 2 are better emulsions.

For the globules in emulsion from tube 4 to tube 7, the distance between each globules become closer and closer from tube 4 to tube 7. This occurrence is known as flocculation.

Starting from tube 5, more Tween 80 is used as surfactant in terms of the proportions in the emulsions. This causes the emulsions to be less stable. In tube 4, the globules are large to small sized. In tube 5, there are also both medium size and small size globules.

            In tube 7, where only Tween 80 is used as surfactant, the emulsion formed is very unstable. The globules formed are irregular in shape and size. The globules are flocculated and coalescence also occurs.

             In tube 8, as no surfactants are used, the Sudan III solution has no medium to disperse but end up forming a layer on the emulsion. The particles as seen under the microscope are the particles in the aqueous phases and none of the particles are appeared to be stained by the Sudan III solution.


Before and after homogenization

From this experiment, there is a significant change on emulsion before and after homogenization. Before homogenization, the colour distribution is uneven and the emulsion is not broken into smaller globules. Large and inconsistent globules are observed under microscope and the emulsion is greasy. The emulsion formed before homogenization is considered as water in oil (w/o) emulsion. However, after homogenization, the colour dispersion is even under light microscope and the smaller globules are observed. The emulsion is homogenous and milky. It is less greasy. Hence, oil in water (o/w) emulsion is formed after homogenization. Homogenization process makes the oily globules more stable in the aqueous phase. It can be concluded that phase inversion occurred before and after homogenization.

Viscosity
Readings
Average Viscosity (cP)
Emulsion I
(20ml mineral oil)
Emulsion II
(25ml mineral oil)
Emulsion III
(30ml mineral oil)
Emulsion IV
(35ml mineral oil)
Before Temperature
Cycle
1826
1311.5
1312
768
After
Temperature
Cycle
4689
1309
1450
452
Difference (%)
156.79
0.19
10.52
69.91
Graph of viscosity before and after the temperature cycle vs. the amount of mineral oil.


From the graph, the viscosity of the emulsion at room temperature and after subjected to temperature cycle is different according to different amount of oil. Before temperature cycle, the viscosity of the emulsion with 20 ml of mineral oil is the highest, which is 1826, followed by 25 ml mineral oil and 30 ml mineral oil. The lowest value of viscosity before temperature cycle is 35 ml mineral oil. However, the viscosity for all the emulsion increases after temperature cycle except for 25 ml mineral oil and 35 ml mineral oil. The highest value is still the 20 ml mineral oil (4689) and the lowest is the 35 ml mineral oil (452). Theoretically, the temperature increases, the kinetic energy of the disperse droplets increases, thus the viscosity decreases. When the emulsions were placed in the refrigerator at about 4ºC for 30 minutes, the kinetic energy of the system decreases and thus result in coalescence. This is because the rate of migration of the globules in the disperse phase decreases. The difference in viscosity of the emulsion is due to the different amount of mineral oil used. There are some random errors occur throughout this experiment that cause the results to appear inaccurately. Hence, several precautions should be taken throughout this experiment. First, the emulsion should be stirred thoroughly before getting the viscosity readings from the viscometer. Next, the emulsion should be placed in the correct position and within the gap of the rotor of the viscometer. Furthermore, the rotor in the viscometer should be cleaned by dipping it in the distilled water before taking the following readings.


                           Graph of viscosity difference (%) against amount of mineral oil added.



From the graph above, 20 ml of mineral oil shows the highest viscosity difference which is 156.79%. The amount of mineral oil used contribute to the different viscosities. This experiment should be carried out using the same type of oil. The higher amount of oil globules in the continuous phase will increases the viscosity of the emulsion. Theoretically, the graph will show directly proportional graph, which the difference of viscosity is directly proportional to the amount of oil.



Centrifugation

Graph of separated phase ratio formed from the centrifugation process versus the different amount of oil



From the graph shown above, 35ml mineral oil has higher ratio of phase separation than the other amount of mineral oil. High ratio of phase separation shows that it is an unstable emulsion. Unstable emulsion will give the detrimental effect such as increase tendency of inappropriate dose deliver to the patient. Hence, the phase separation ratio must be kept at the minimum level all the time to ensure the emulsion is stable and homogenous, not easily coalesce and undergo phase separation to form two layer.

There are many ingredients used in this experiment. Acacia is a natural material that is often used as an emulsifying agent during the preparation of emulsions. It is used to increase the viscosity among the interphase of the oily and aqueous phase. A hydrophilic barrier is formed between the oil and aqueous phases and thus coalescence is restricted.
Vanillin serves as vanilla taste flavouring agent. Syrup in this preparation acts as sweetener as it will help to mask non-palatable taste of the oil in order to increase patients’ compliance but is not suitable for diabetic patients. Alcohol acts as a preservative which help to prevent the growth of microorganisms that may be present in the raw material. The emulsion will have stable physicochemical properties for longer duration.
Mineral oil form the dispersed phase in the oil in water emulsion (o/w emulsion). The ratio of the oil and water in the preparation of emulsion must be specified to prevent the phase inversion to occur. Emulsion with more than 70% dispersed phase may undergo phase inversion.
Viscosity of the emulsion will be affected on the physical stability and the rheological characteristic of the emulsion. We have to consider the ease of pouring out the emulsion from the container. Therefore, the viscosity of the emulsion has to be strictly monitored to avoid the rheological problem. 
Conclusion
In conclusion, emulsion stability is affected by the HLB of the surfactant and the oil/surfactant ratio. The most stable emulsion requires a combination of surfactants which has larger volume of Span-20 compared to Tween 80. The emulsion produced is not stable when single type of surfactant is used. This proves that the emulsion formed is oil in water emulsion. Different oils have different properties and thus different viscosities. Furthermore, higher oil content is desirable in order to dissolve more drugs hence will increases the viscosity of the emulsion.
References
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