Monday 13 March 2017

NFNF2283: Development of Pharmaceutical Products 2 - Experiment 1


Experiment 1: THE EFFECT OF DIFFERENT AMOUNT OF PEG ON THE PHYSICAL CHARACTERISTICS OF SUPPOSITORY


Title:

The effect of different amount of PEG on the physical characteristics of suppository.

 

Objectives:

1.      To calibrate suppository mould with PEG before preparing medicated suppositories.

2.      To determine the effect of different compositions of PEG base on the physical characteristics of suppositories.

 

Date of experiment:

7th March 2017

 

Apparatus and Materials:

Analytical balance, 1 x suppository mould set, water bath at 37o C ,1 x spatula, hotplate, 4 x weighing boats, 4 x 50 mL beaker, 2 x glass rod, 1 x 5 mL pipette and pipette bulb, 1 x 5 mL measuring cylinder, polyethylene glycol (PEG)1000, distilled water, polyethylene glycol (PEG) 6000, liquid paraffin, and paracetamol.

 

Introduction:

Suppositories are solid dosage forms of various sizes, appearance (shapes) and weights intended for administration by rectal route where they melt, soften or dissolve to exert their effect. They are capable of being easily inserted into the intended orifice without causing undue distention. The suppository usually composed of a medicament incorporated (dissolved or suspended) in a suppository base, this medicament may be intended for retention within the cavity for localized drug effect or to be absorbed for the exertion of systemic effect. For example, rectal localized action such as relief of constipation, pain, itching and inflammation associated with hemorrhoid conditions.

Suppositories are indicated for systemic action in pediatric patients and in patients who cannot take or tolerate oral medication due to variety of reasons e.g. to relief nausea, vomiting and pain. The drug must be spread in a suitable base of suppository. Ideal suppository bases should be easily formed by compression or molding; release any medicament readily; melt at body temperature or dissolve or disperse in body fluids; keep its shape when handled; compatible with the drugs, non-irritant and non-toxic.

Polyethylene glycol (PEG) polymers have received much attention as suppository bases in recent years because they possess many desirable properties. They are chemically stable, non-irritating, miscible with water and mucous secretions, and can be formulated, either by molding or compression, in a wide range of hardness and melting point. Moreover, they do not melt at body temperature, but dissolve to provide a prolonged release. Certain PEG polymers may be used singly as suppository bases but, more commonly, formulas call for compounds of two or more molecular weights mixed in various proportions as needed to yield a finished product of satisfactory hardness and dissolution time.


Methodology:

A. Calibration of Suppository Molds with PEG Base.

For this calibration exercise, 10g of the following proportions of PEG 1000 and PEG 6000 are used.

Ingredients
Percentage
Weight Basis
PEG 1000
60%
6g
PEG 6000
40%
4g

 

To calibrate the mold with PEG suppository base:

1.      Clean and dry mold was used. The mold was not lubricated.
 

2.      PEG 1000 was melted on a steam bath or hot plate. Then, the heat was reduced and mixed in the other PEG.
 

 

3.      The mixture was removed from the heat and it was allowed to cool before pouring into the mold.


4.      The cavities of the mold were overfilled with the mixture of the PEG 1000 and PEG 6000. It was left at room temperature until it become solid.
 

5.      The excess was removed with a hot spatula. Then, the suppositories were removed from the mold.


 
 
6.      The suppositories were weight and the total weight was recorded. The average weight of the suppository was calculated.
 
B. Preparation of paracetamol suppositories.
1.      Saturated stock solution of paracetamol was prepared by adding 10g of paracetamol in 5 mL of distilled water.

 
 

 
2.      The paracetamol suppository (10g) was prepared by using the following formulation:
Suppository
PEG 1000 (g)
PEG 6000 (g)
Paracetamol stock solution (mL)
Total (g)
I
9
0
1
10
II
6
3
1
10
III
0
9
1
10
 
 
 
 
 
3.      One type of PEG was melted on a steam bath or hot plate. Then, the heat was reduced and being mixed in the other PEG.
 
 
 
4.      The mixture was removed from the heat and it was allowed to cool before pouring into the mold.
5.      The cavities of the mold were overfilled with the mixture of PEG 1000 and PEG 6000. It was left at room temperature until it become solid.
6.      The excess was removed with a hot spatula. Then, the suppositories were removed from the mold.
7.      The shape, texture and color of the suppositories were observed.
8.      Each of the suppositories was put into a separate beaker containing distilled water (10 mL and pre-warmed at 37o C). Then, the beaker was put into a water bath (37 o C).
 
9.      The time for the suppositories to melt was recorded.


Results


10g of the following proportions of PEG 1000 and PEG 6000 were used for calibration exercise.

Ingredients
Percentage
Weight Basis
PEG 1000
60%
6.0g
PEG 6000
40%
4.0g

Part 3.3.1

No of mold
1
Total weight for 6 suppositories (g)
6.0708
Average weight for 1 suppositories (g)
6.0708/6 = 1.0118

 

Part 3.3.2

Suppository
Shape
Texture
Colour
I
Bullet
Soft, greasy
Clear white
II
Bullet
Hard. smooth, slightly greasy
Cloudy white
III
Bullet
Hard, smooth, less greasy
White

 

Amount of PEG 6000 (g)
0
3
9
Time (mins)
7.30
5.25
7.58



DISCUSSION


1. Describe the important of calibrating suppository mould before preparing medicated suppository.

Each individual mold is capable of holding a specific volume of material in each of its openings. The difference in the densities of the materials will produce suppositories with different weights. Any added medicinal material will affect more the weight of both bases and amount of suppository that are able to be put into the mold. Calibrating suppository mould before preparing medicated suppository is to make sure that the mould produce an equal size and weight for each of the suppositories. It is to ensure accurate dosing.


2. Compare the physical appearance of suppositories that are formed and discuss.

Suppository
Shape
Texture
Colour
I
Bullet
Soft, greasy
Clear white
II
Bullet
Hard. smooth, slightly greasy
Cloudy white
III
Bullet
Hard, smooth, less greasy
White



The table above refers to the comparison of the physical appearance of suppositories with different compositions of PEG base that are formed during the experiment. The two main bases involved are PEG 1000 and PEG 6000. These PEGs are blended together to produce several suppository bases with different melting point and physical characteristics. 

All of the suppositories possess the same shape which is bullet shape, due to the shape of the mould used for the making of the suppositories.

The melting point of PEG increases with the rise of the molecular weight of PEG. So, suppository III is the hardest among all of the suppositories due to the high amount of PEG 6000. Suppository I possess a high amount of PEG 1000 which explain the soft, gel-like texture. Suppository III has a flaky texture which is different from the other two suppositories which also due to the high amount of PEG 6000. High molecular weight PEG such as PEG 6000 has a high melting point which leads to harder, brittle and flaky form of suppository formed. As the molecular weight of the PEG increase, the hygroscopicity decreases. This result in suppository III showing the least greasiness appearance compared to suppository I and II. 

All of the suppositories are in white colour due to the even dispersion of paracetamol powder in the suppository base. Nonetheless, the suppositories possess a different intensity of cloudiness. Suppository III has a high amount of PEG 6000, hence giving it wax-like, white color solid. 
 
3. Plot a graph of time required to melt the suppository vs. the amount of PEG 6000 in the formulation. Compare and explain the results.
 
The objective of this experiment is to determine the time taken for the paracetamol suppository to melt at the mimic of constant body temperature (37°C ) depends on the concentration of Polyethylene glycols 6000 (PEG   6000) contained in the suppository. PEG is generally used as base for suppository due to it is water soluble, inert, non-ionic and most polar organic solvent.  Different molecular weight of PEG will result in various physical parameters of the products such as solubility, melting point, freezing point and surface tension.  Theoretically, the molecular weight of PEG is directly proportional to the melting point of the suppository. The higher the molecular weight of PEG, the higher the melting point of the suppository. Hence, PEG 6000 has higher melting point compared with PEG 1000 as their average molecular weight are between 5000-7000 and 950-1050 respectively. From the graph above, we can conclude that the amount of PEG 6000 also influences the melting point of the suppository. As the concentration of PEG 6000 increases, the amount of energy needed to overcome the attraction force between the paracetamol and PEG particles increases, therefore more time is required to breakdown the bonds between the molecules of the compound.
However, the result that we obtained from the experiment is different from the theory. There is a decrease in time taken for the suppository containing 0g of PEG 6000 to 3g of PEG 6000 suppository and then drastically increases in the length of time taken from 3g to 9g of PEG. This is considered that the experimental result is deviated from the original theory as supposedly the 0g PEG suppository will have the faster rate in melting process. This probably maybe caused by several errors when we carried out the experiment. One of the errors is we could not accurately observe and determine whether the suppository started to melt in the 37°C water bath with naked eyes. When we took out the beaker from the water bath, we required looking carefully the small particles dispersed in the water to indicate that the suppository started to melt and then it took time and led to the inaccuracy of time recording. In addition, the temperature of the water in the beaker should be consistent measured to ensure the water temperature was maintained at 37°C due to it was conducted in open air condition. Moreover, the rate of melting process of the suppository maybe affected by the inappropriate size of beaker (50mL beaker was used) being used that hindered an even distribution of heat throughout the suppositories. It is suggested that using test tube instead of using the beaker so that even distribution of the heat can be contributed to the suppositories.
 
4. Describe function(s) of each ingredients used in the suppository formulation.
The ingredients used in preparing paracetamol suppository formulation included polyethylene glycol (PEG) 1000, polyethylene glycol (PEG) 6000, paracetamol, distilled water and liquid paraffin.
 
Polyethylene glycol (PEG) polymer is commonly used as suppositories base due to it characteristics like water-miscible and chemical stability. The characteristics of hardness, melting point and dissolution time of PEG mainly depends on different molecular weight of PEG types. PEG 1000 is a low molecular weight PEG, and when it is used alone, it produced a soft suppository that is theoretically, would dissolute and release the loaded drug fast. Whereas PEG 6000 is a high molecular weight PEG, and when it is used alone, would produce hard and brittle suppositories, thus causing a low release rate of drug. A good quality of base could be established when there is a combination of right ratio between high molecular weight and low or medium molecular weight PEG. The satisfactory or desirable hardness, melting point and dissolution could then be achieved by altering the ratio of PEGs combined.
 
Besides, paracetamol is the active ingredient for suppositories. It is used for analgesic and anti-pyretic purposes. Paracetamol is dissolved in distilled water as a solvent to form paracetamol solution.
Distilled water is used as a solvent to incorporate a water-soluble substance in the suppository base.
Whereas, liquid paraffin is used to lubricate the mold before the solution filled in it. This is to ensure that the suppositories does not stick to the mould and can be removed easily without the cracking of suppositories.
Conclusion:
Calibrating suppositories mould with PEG before preparing medicated suppositories is important as it ensures accurate dosing of suppositories to be produced for the patients. Different compositions of PEG base will affect the physical characteristics of the suppositories produced, including their physical appearance, colour, hardness, greasiness and time taken to start melting.  When the highest amount of PEG 6000 base is used to prepare the suppositories, the suppositories produced are the hardest, smoothest, least greasy and are clear white in colour. They are also most difficult to be melted as the longest time is taken to let it start melting.
 
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